Gas and steam systems support critical industrial processes, yet their performance is often difficult to verify in real time. Without continuous visibility, leaks, failed traps, and inefficient runtimes can persist unnoticed, increasing fuel use and operating cost.

SiteWorx provides near real-time monitoring of gas and steam consumption. We deliver structured usage data that helps operators identify abnormal patterns, quantify losses, and support operational decisions. SiteWorx monitors systems and provides data. We don’t control boilers, valves, or steam equipment.

How Do Gas and Steam Monitoring Support Sustainability?

Monitoring and metering gas and steam usage helps facilities identify inefficiencies, reduce fuel waste, save money, and document measurable improvements that support sustainability and ESG reporting.

Gas and Steam Monitoring Capabilities

SiteWorx tracks gas and steam usage to identify inefficiencies and losses. Key capabilities include:

  • Usage Measurement: Establish baselines for gas and steam consumption.
  • Abnormal Consumption Alerts: Detect leaks, failed traps, or excessive usage. Alert operators via email and text to respond quickly.
  • Runtime Analysis: Compare usage against schedules to spot inefficiencies. Avoid peak time-of-use tariffs to save on energy costs.
  • Reporting: Aggregate data for operational, cost, and sustainability reviews.

How SiteWorx Collects and Processes Data

SiteWorx delivers reliable monitoring without interfering with existing systems:

  • Data Collection: Standard pulse-counting sensors measure gas and steam at key points.
  • Secure Transmission: Data flows via the SiteWorx Mesh Network, not Wi-Fi.
  • Centralized Access: Operators view and analyze all data in one platform.
  • Alerts & Trends: User-defined thresholds trigger notifications, and historical data supports resource planning.

Industries That Use SiteWorx for Gas & Steam Monitoring 

SiteWorx supports gas and steam monitoring across industrial and commercial environments.

  • Manufacturing and Industrial Facilities: Monitor by process or equipment to help operators reduce waste, catch leaks early, and optimize processes without impacting throughput or quality.
  • Food Processing and Cold Storage: Ensure consistent thermal performance for cooking, sterilization, and refrigeration support – protecting product quality while lowering energy costs and identifying inefficiencies before they cause downtime or spoilage.
  • Warehousing and Transportation Facilities: Facility managers can reduce seasonal energy spikes, validate equipment performance, and control operating costs across large, distributed spaces.
  • Facility and Sustainability Teams: Granular gas and steam data turns energy use into actionable insight – supporting cost reduction initiatives, emissions reporting, compliance goals, and smarter capital planning based on real usage, not estimates.

Why Choose Us

SiteWorx is designed for scalable monitoring across complex facility portfolios.

  • Centralized Visibility: Gas and steam data are available in one system.
  • Continuous Monitoring: Near Real-time dashboards and alerts support ongoing oversight.
  • System Compatibility: Operates alongside existing BMS and control platforms without replacement.
  • Scalable Architecture: Supports unlimited floors, buildings, users, and sites globally within the WAGE framework.

FAQs

Gas flow and steam output are measured continuously using industry-standard sensors and meters connected to our wireless SWN-WIO device, with data reported through SiteWorx.